Cryogenic air separation(ASU), engineered to order

Worldwide installation · Technical response within 24 hours

TECHNOLOGY

Air separation technology

Delivering high-purity nitrogen (-196 °C) and advanced cryogenic solutions engineered specifically for rubber recycling, cryogenic grinding, and tire vulcanization lines.

Cryogenic

Core separation technology

−190 °C

Typical distillation temperature

PLC / DCS

Automation platform

Custom

Process configuration

PRINCIPLE

Cryogenic Separation

Cryogenic separation relies on the difference in boiling points between nitrogen (-196 °C), argon (-186 °C), and oxygen (-183 °C). Feed air is compressed, purified, and cooled until it partially liquefies, then fed to a distillation column.

EQUIPMENT

Cold box design and refrigeration

The cold box contains the heat exchangers, distillation columns and cryogenic piping in a single insulated structure. A well designed cold box reduces heat leak, shortens site installation and simplifies transport of large plant sections. Internal layout must allow for maintenance access, thermal movement and piping flexibility at low temperature — factors fixed during detailed design and difficult to correct later. Refrigeration itself is normally produced by expanding part of the compressed air through a turbo expander, and its selection sets the plant’s specific power.

01

Turbo expander selection

Efficiency and turndown determine how the plant behaves at part load, not only at design point.

02

Heat exchanger design

Approach temperatures and pressure drop drive both energy consumption and capital cost.

03

Modular cold box

Workshop assembly and function testing shorten the site programme and make verification possible before shipment.

AUTOMATION

Control, safety and performance guarantees

Plants are controlled by PLC or DCS with operator, engineer and historical stations, and an independent safety interlock layer for liquid level, hydrocarbon content, compressor surge and expander overspeed. Guaranteed values — flow, purity, pressure and specific power in kWh per Nm³ — are stated at defined ambient conditions, load and product pressure, and verified at the performance test.

01

Load control

Automatic control across the designed turn-down range so purity and pressure hold at part load.

02

Safety interlocks

Independent protection layer for the trips that matter in an oxygen plant.

03

Performance testing

Contractual flow, purity, pressure and power figures verified on site before handover.

START WITH YOUR PROCESS

Discuss the process scheme with our engineers.

Send your gas requirement and site conditions — we will propose the configuration and the performance figures behind it.

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Phone +8618066130855
Email haishuoenergy@haishuoairsep.com
WhatsApp 8618066130855
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