Cryogenic air separation(ASU), engineered to order

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PROJECT CASE STUDY

Oman — 150 / 4,800 Nm³/h nitrogen and oxygen plant

A combined cryogenic air separation plant producing 150 Nm³/h of oxygen and 4,800 Nm³/h of nitrogen, supplied with cryogenic liquid storage and shipped to a remote overseas site where it was erected and cold-commissioned by Haishuo engineers.

150 / 4,800 Nm³/h

Oxygen / nitrogen capacity

Sultanate of Oman

High ambient, remote site

Two products

From one cold box

Cold commissioned

On site by our engineers

PROJECT DATA

Project data

Project name

Combined oxygen and nitrogen air separation plant, Oman

Country / location

Sultanate of Oman

Plant type

Cryogenic air separation unit (KDON series), oxygen and nitrogen co-production

Oxygen capacity

150 Nm³/h

Nitrogen capacity

4,800 Nm³/h

Product state

Gaseous products with cryogenic liquid storage

Scope of supply

Process design, equipment manufacture, cold box assembly and function test, cryogenic liquid storage, shipment, erection supervision, cold commissioning, operator training

Delivery model

Equipment supply with site erection and commissioning support

Site conditions

High ambient temperature and remote overseas location

Handover

Cold commissioning completed on site by Haishuo engineers

Purity, pressure and guaranteed specific power are stated in the project contract and performance test records and are available to qualified customers on request.

ENGINEERING

What made this project demanding

01

Remote overseas site

Every part has to be complete, correctly packaged and documented before it leaves the works, because a missing item means weeks of delay rather than a phone call to a local supplier.

02

High ambient temperature

Compressor selection, cooling water system and heat exchanger approach temperatures were designed for a hot climate, otherwise the plant would not reach guaranteed capacity at site conditions.

03

Two products, one cold box

Producing 150 Nm³/h of oxygen alongside 4,800 Nm³/h of nitrogen in a single plant requires a column arrangement and refrigeration balance that keeps both products on specification at the same time.

04

Commissioning with our own engineers

Cold commissioning of a cryogenic plant cannot be handed to a local contractor without experience; cool-down, purging and start-up sequences were executed by the Haishuo commissioning team.

DELIVERY

How we delivered it

01

Process design for site conditions

The plant was designed around the site ambient conditions, with compressor, expander and heat exchanger selection matched to a hot climate.

02

Workshop assembly and function test

The cold box was assembled and function-tested in our own workshop, so instrumentation, valves and control logic were verified while still accessible.

03

Export packing and documentation

Equipment was packed for a long sea route with a complete documentation package: material certificates, weld and inspection records and test reports.

04

Erection supervision

Our engineers supervised erection on site, with the sequencing planned in advance so that the cold box, storage and pipework were ready for cool-down together.

05

Cold commissioning and training

Cool-down, purging, start-up and performance checks were carried out by our team, followed by operator training before handover.

YOUR PROJECT

Talk to us about a plant like this.

Flow, purity, pressure and site conditions are enough for a preliminary configuration and budgetary figure.

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Email haishuoenergy@haishuoairsep.com
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